removal of the reverse switch cover, which Barry does by unscrewing the
OEM: 102502501; 5954, Club Car DS Golf Carts Scuff Guard 1981+ (Pack of 2 With Black Rivets). Remove the 7/16 bolts at the back of the cart. The next step is to remove the four screws that hold the body in place. OEM: 102400002; 31739 Need the Passenger Side Canopy Support Cover? You can try the following options to repair cracks on a plastic golf cart body. Plastic fusion spray paint is a good choice for smooth surfaces. We can often help with special orders, not currently in our inventory, so let us know what golf cart body parts you need. Golf cart steering wheel removal June 16, 2021 Pro row 784 17K views 1 year ago How To Make Your Slow Golf Cart Faster | Plum Quick Motors Rattlesnake | Club Car DS Series Build. - Tinted full front windshield that folds down. Golf Cart Garage 170 Eady Ct Elyria, OH 44035, Monday - Friday 7am - 8pm EST
Wipe the cart using a towel and let it dry completely. This complete kit comes with everything you need to take Club Car DS (1984+) DoubleTake Spartan Golf Cart Body Kit with Grill Insert
Is it time to replace your Club Car DS's fading, fractured body and bring it back to its original condition? Paint the cart using acrylic or plastic-fusion paint. Atlantic Beach, NC 28512. Club Car DS Golf Carts Side Trim 1987+. Locate the knob at the bottom of the tank and unscrew it. This upgrade kit from DoubleTake comes with all Madjax Fender Flares are custom fit for your Club Car Precedent. Thread starter ddaaryl; Start date Jul 15, 2015; D. ddaaryl New Member. Place a pan on the ground outside of the gas tank opening to catch any fuel that will come out of the hose or which may fall out of the tank around the rags edges during the siphoning process. They will not fit unless your cart is equipped with a DoubleTake Spartan body kit for your Club Car DS. Joliet il: Golf Carts and Parts: Club car body black ds joliet il: Golf Carts and Parts: Polish out damage to stock '02 Club Car finish? The hood skin is then popped out of place
You must log in or register to reply here. However, due to uncontrollable circumstances (carrier delays, order volumes, supply chain distruptions, ect.) Once the screws are removed, you can lift the body off the frame. If you have a Club Car golf cart and would like to change the body, there are a few things you need to know. Golf Cart Repair and Golf Cart Troubleshooting Q&A. OEM . . Fix some plastic tape on the front side so that the weld doesnt push through. Make sure the body is aligned correctly before tightening the screws. Multiple coats may be needed to get the desired shade. Free shipping for many products! Ensure that you follow a consistent movement and keep a consistent distance from the surface on which the heat gun is used. Free shipping. I wish I was able to do it myself. Removing the body of a golf cart is not a difficult task, but it does require a few tools and some care. The body does come off pretty easy, if the screw that holds the shift lever back out ok the rest is gravy.. Before making any modifications to your golf cart, be sure that any noises aren't a sign of . The information on this website has not been verified for accuracy and should only be used for general information purposes only. Once the screws are removed, the body can be pulled off of the cart. Next, you will need to remove the four bolts that hold the body to the chassis. Wanna Also Save Money?Click Here - https://bigbattery.com/?ref=139Use Code - \"FENTERTAINMENT\" to receive 10% OFF Your OrderPlum Quick Bandit Golf Cart Motor - https://www.youtube.com/watch?v=2pQ0DrBjmyMAllsports Lift \u0026 Trex Wheels - https://www.youtube.com/watch?v=qhINaBcJUmsNavitas TSX3.0 600Amp Controller - https://www.youtube.com/watch?v=C3xpHh_jByg\u0026t=48 - 12 Volt DC Converter - https://www.youtube.com/watch?v=P-6Q-0hFB8YBazooka Party Bar Review \u0026 Install - https://www.youtube.com/watch?v=ZfjY0LjsGoc . Step 3 -Remove Motor From Axle The front was the trickiest. If the first four digits of the serial number are "PG09", you own a 2009 Club Car Precedent. 407 Atlantic Beach Causeway, Suite 2. Would anyone know where i can find a tutorial or step by step on how to remove the body on my 99 club car! Most likely the LED is burnt out and you will need to buy a new fixture. The first step is to remove the four screws that hold the front body in place. What Kind of Paint Do You Use on a Golf Cart? Do I have to remove body cover to replace a Club Car DS gas tank ? Remove the engine by un-attaching its straps and screws. You can opt for a three-stage process of either classic painting style or custom paint to make the golf cart body look unique. Take some general cleaner on a sponge and rub it gently over the cushions of the seat. Once the screws are removed, the front bumper can be lifted off of the vehicle. These screws are located on the front of the vehicle, near the bottom. The author(s) and owner of of golfstorageguide.com are NOT trained electricians, mechanics or technicians. . Wash off the sanding dust using cold water from a garden hose when the sanding is completed. Wipe the cart dry thoroughly using a soft microfiber cloth so that no lint is left behind. First up, I will convert the tired 1700cc to EFI. Allow one full day for the cart to dry and dont touch it during this period. Push the hose down slowly and stop once you feel the hose bunching up, as it is just piling up at the bottom of the tank. Just rebuilt the carb. See All Golf Vehicles ACCESSORIES FOR YOUR CLUB CAR In this case, give a drying time of about half an hour before you apply the second coat. Removing the body from a Club Car DS is a fairly simple process, but it can be a little bit time consuming. The outside crack I grind out and repair with fiberglass. Do It Yourself prices on Golf Cart Parts and Accessories! Oh, and remove the shifter linkage and air breather tube from under the seat. Thanks HotRodCarts Cartaholic May 20, 2017 #4 No problem. Adhere to the drying time specified on the paint can, between two coats. To remove the old body, you will need to remove the four screws that hold it in place. Getting Wild . This install will work with just about any aftermarket club car body.Want The Power \u0026 Range of Lithium? Removing these screws will ensure that one can pull the rubber mat out. i think the front seat brackets are also through bolted to the frame brace so those 4. These screws are usually located in the corners of the windshield. Thanks again!!! Second, you need to remove the old body and install the new one. Once the screws are removed, the front body can be lifted off of the vehicle. Often, at least three coats will be needed with drying times for each coat. Join Date: Sep 2008. Remove the bolts on the front bracing on either side of the cart and lift them off. Nearly all of my hardware is rusted/corroded and I need to purchase new hardware. Perhaps you could use fender flares or a new access panel. Club Car Golf Cart Repair. The body of a golf cart is primarily made of sheet steel, fiberglass or sheet aluminum. It is used on Club Car golf carts to indicate that the cart has two seats. A Club Car DS weighs between 1000 and 1200 pounds, depending on the model and the options that are installed. These should be available at most golf cart repair shops for a reasonable price for your golf cart model. without taking to B-, the solenoid won't energize. The advantages are a typically wider stance, and the ability to put new, bigger wheels on your cart for a cool, custom look without breaking the bank. OEM: 1016868; 3214. Thanks for the compliment on the site. Remove the front body part by lifting it from both sides. Remove the fuel line and vent tube from the tank. Locate the knob at the bottom of the tank and unscrew it. You can find a list of compatible bodies on the Club Car website. Golf Cart Forum Golf Cart Repair Golf Cart Wiring Diagrams Modified Golf Carts About Us. Once the bolts are removed, you can lift the body off the chassis. These screws are located on the bottom of the bumper. 2005 electric Club Car golf cart for sale. Use a shop vacuum to remove the cleaner from your tank, letting it run until no more fluids come out of the tank and into your pan. Only selling due to not needing anymore, has been used to drive around a RV park. Manufactured by Club Car Black - Item #: 05-A01 Cayenne - Item #: 05-A02 Green - Item #: 05-A03 Red - Item #: 05-A04 Beige - Item #: 05-A05 White - Item #: 05-A06 Atlantic Blue - Item #: 05-A07 - Out of Stock Blue - Item #: 05-A08 Burgundy - . The holes are already drilled so that you can begin replacing your new . This is because acrylic paint has better adherence property. You can move on to the A-arms if you're comfortable with this step. Its not too bad. it just takes time thanks for the input will post pictures when the cracks are fixed and we add the camo. If you're looking for alternatives to golf cart wraps, you may want to consider this body kit instead! Brush off the sanding dust with a microfiber cloth. Let us know if you have any questions. Alternatively, if the crack is not on the gel coat but the cart body, you will have to paint it with a resin/hardener mix. Find the gas tank and remove the three bolts holding it down. Hold the hose carefully so that the gas comes out of the tank smoothly and efficiently. Description:
Club Car DS (1984+) DoubleTake Spartan Golf Cart Body Club Car DS Golf Carts Bagwell Kit 1993+. 5. Release the wrinkles and air bubbles using a razor blade during the heating process. Remove the bolts holding the golf bag and seat backrest assembly to take it off. Ensure that you dont touch the paint to avoid smudges. Steps in troubleshooting the Gasoline Club Car Golf Cart If the central locking doesn't work in the morning, the BSI may have 'gone to deep sleep' because the (car) battery has drained too much. The first step is to remove the four screws that hold the body to the frame. 12 item(s) - Page 1 of 1 Items. Insert the support plates After removing the A-arms and axles, the next step is the installation of the support plates. 3. Home. Does that drawing come from a parts diagram? These screws are usually located in the corners of the body. - Body and seats are in excellent condition, no cracks or tears in upholstery. .
Removing Head On a Club Car DS. Yes unfortunately on a Club Car the rear body needs to be removed to get the gas tank out. It has a few scuffs and scratches that I would like to remove. Pull the clip to release the handle from where it makes contact with the body. Find it here. Its important to remember the position of the three wires
To install a snubber on a Club Car, you will need: First, remove the screws from the bottom of the Club Car. By using the content on this website, you agree to the terms outlined in this disclaimer. A three-quarter inch (19 millimeter) socket for removing bolts A floor jack for lifting your golf cart off the ground A set of internal retaining ringer pliers or a set of 90-degree C-clip pliers A small sheet you can place on the ground where you will be working on your cart A container for holding loose nuts and bolts as you work I am doing the small work to break down my existing cart, removing the seats for new upholstery, replacing the worn brake and "gas" pads, etc. The easiest ways to make a gas golf cart quieter are by adding a muffler or more insulation to the cart's body. Here are two examples: If the first three digits of the serial number are "A00", you own a 2000 Club Car DS. Spin-on type filter with gasket. There may also be a speed sensor wire protruding from the end of the motor; this can be removed by unfastening the snap ring. It's pretty easy to remove a Club Car Body. Put cart in reverse. Planned to pull the tank and saw the great info here. These fender flares are made for use with DoubleTake Spartan body kits only. Remove the rear end from the golf cart. Find a gas tank hose that is long enough to fit into your golf cart. . You can repair a golf cart body by following the steps below. The 1993 model Club Car used an indestructible thermoplastic resin known as ArmorFlex for its body material. If you need assistance selecting Club Car DS body parts or body kits, call us at 1-800-401-2934. We wouldn't recommend adjusting your golf cart's motor without the help of a mechanic.
Your email address will not be published. Club Car Precedent Golf Carts Front Bumper 2004+. Run the cart until all of the fuel is used to remove it from the fuel lines, pump, and carburetor. Alternatively, use a two-part glazing filler according to the instructions. Ernie loves documenting interesting facts about golf. Repair the crack from the back side. First, you need to find a body that is compatible with your Club Car. Grind the cracks or holes on both sides and tape the inside of the holes from the back. With your imagination and our top-quality products, you can transform your golf cart to maximize the fun and functionality If you need assistance selecting Club Car DS body parts or body kits, call us at 1-800-401-2934. Price: $59.99Golf Carts Oil Filter - EZ-GO RXV/TXT 2008+ with Kawasaki Engine, Club Car OHV Engine Gas 1992-2013. Use your flat head screw driver or sturdy pick to pop out all those staples. Golf Cart Repair and Golf Cart Troubleshooting Q&A. All Rights Reserved. Apply more coats until you get the color you want for the cart. OEM: 101706702; 6328, Club Car DS Golf Carts Black Molded Access Door 1993-2002. Loosen the four bolts in the front and back using a T-30 bit. Acrylic spray paint is better than most types of plastic spray paints such as chalkboard, vinyl, enamel and lacquer. Insert a 90-degree snap ring pliers through the holes in the hub and remove the snap ring. Remove the 9/16 bolts using the appropriate socket on the roof and take the top off. OEM: 1016379; 3213. Once the screws are removed, the front grille can be lifted off of the vehicle. If you are replacing your golf cart body with an OEM body or simply getting your current body painted, this video will help you out. Remove the rivets holding your gas tank in position. Drain fuel from the carburetor drain screw with a pan. These screws are located on the front of the vehicle, near the bottom. Black club car body. Apparently, the material is "surlyn", which I assume to be a softer plastic. (These help protect the golf cart seat edges from damage when rubbing against the seat base and the golf cart body.) Step 3- To remove the rubber mat from the floor one needs to remove the mat from underneath the cup holders of the cart. *Disclaimer: This video description contains affiliate links. There are four screws on the bottom of the seat that need to be removed. How hard is it to remove the body off my 01 club car have some cracks on the fenders that I would like to fiberglass and think it would be a lot easier to do while the body is off as I could do it from the under side. 2. Apply some dish soap all over the golf cart and wash it using a hose fitted with a fine spray nozzle. You can give the plastic golf cart body a classic green or white paint. It is attached to the golf cart with four metal brackets. The final step is to remove the six screws that hold the front grille in place. Slowly take the gas tank out of position. This video shows you how to remove a body on a gas or electric Club Car Precedent golf cart. Save my name, email, and website in this browser for the next time I comment. Our golf cart fleet and turf utility vehicles are designed to elevate golf club operations and enhance the on-course experience for guests. Our vendors are working as fast as they can to ship orders to us, the golf cart industry is booming right now! JavaScript is disabled. Remove the forward-reverse switch on the rear body using the same bit. Sand it in smoothly and repaint if needed. Installing a snubber on a Club Car is a fairly simple process, and can be done in a few minutes. Start applying heat at the center using a heat gun and move to the outside. Reconnect power. $125.00. The color is already painted white, and the great feature is that the color is molded all the way through the fiberglass. Check out the DoubleTake Spartan Deluxe Upgrade Kit! 6 Lift with 14 Colored Wheels with Turf Tires. Sometimes due to a duff car battery, also seen after fitting an aftermarket stereo (and getting pin 4 and 7 wrong). OEM: 102504601, 103330601; 6114
Note: This bumper is not compatible with carts with headlight bars. Do I also need to pull body work on a Carryall Turf 2 to get the tank out ? They are put on with two sided tape. Remove grime and residual dirt from the golf cart using oil-based dish soap. . I had to remove my 03 and I just started taking screws out that looked like they were holding the body and it didn't take much time at all. Take the seat off of your cart by removing the connecting screws. The next step is to remove the two screws that hold the steering column in place. Slide the shaft upwards so that the gas pedal has more play. Remove the sandpaper dust by washing it down with water from a hose. Doubletake Club Car Precedent Golf Cart Burgundy Body Cowl Set Includes Light. Fold the material and heat it again to ensure bonding. EZ-GO Golf Carts Air Filter - 295/350cc 4-Cycle Gas 1994-2005. 20; 40; 60; Sort. It needs to go from the solenoid to B- on the controller. Use the plastic bags and masking tape to cover areas like steering wheel, seats and controls that you dont want to paint. Apply a thin layer of primer to make the painting process smooth and to prevent the paint from peeling. He is good at other things, like shooting at tiny metal targets 1000 yards away! Use an air gun to blow a little air into the gas tank through the hose, which will cause the siphoning effect without forcing you to attempt this approach manually by sucking on the hose. Wear an old dress while painting so that there are no accidental paint stains on your favorite outfit. You may require a slide hammer to help you with releasing the bearing from the axle if it's stuck on to it. Club Car Front Cowl Diagram Club Car Rear Body Diagram Nubs Cartaholic - V.I.P. Specially . Apply the trim coat on the desired areas. Remove the Yamaha emblem by unfastening the screws under it. You must log in or register to reply here. GCT108152. Remove all components like windshields, roof and seats that dont need wrapping or skinning before you get started. Regular Flex (Which Should You Choose?) Entdecke MadJax Club Car DS Lift Kit - 6" A-Arm (For Carts with Plastic Dust Covers) in groer Auswahl Vergleichen Angebote und Preise Online kaufen bei eBay Kostenlose Lieferung fr viele Artikel! Remove the seat from your golf cart by un-attaching the rivets on the hinge plats. Repeat the above process with a protectant to restore the original look. Drill the pop rivets across the top behind the steering wheel. Move the cart to a garage to avoid debris or dust accumulation during the drying time. That means that I am awarded a small commission for purchases made through them, at no added cost for you. Loosen the knurl nut and remove the knob to take out the choke cable from the engine compartment. Club Car makes a wide variety of bodies that are compatible with different models of golf carts. Can I remove the head without removing the body to get access? OEM: 1011014; 6739, Club Car Precedent 2004+ Golf Carts Upper Front Cowl Trim (Black). You can also email us at Support@GolfCartGarage.com. OEM: 102534404; 5970, Club Car DS Golf Carts Front Bumper 1993+. Posts: 349 Re: DS body removal . 3. I needed to swap out a blown motor on my Club Car and googled this thread. Remove the engine and seat from the golf cart. Wait 10 to 15 minutes. Inspections are by appointment only. Drill the pop rivet near the forward-reverse handle. However, golf carts Hi there. - Back seat folds down flat for work space or to carry larger items. Rub the cart body cart in a circular pattern using a 120- to 140-grit sandpaper to make the paint application easy and retain the paint on non-porous surfaces. Garage to avoid smudges rusted/corroded and I need to find a body on my Club Car.... Fender flares are custom fit for your golf cart Cowl Set Includes Light the two that... And heat it again to ensure bonding may be needed to swap out a blown motor on my Club. Use your flat head screw driver or sturdy pick to pop out all those staples Carts to that. When the cracks are fixed and we add the camo body kit instead brackets are also through to! Accumulation during the drying time they will not fit unless your cart by un-attaching its straps and.. Should only be used for general information purposes only using cold water from a Club Car Cowl. Grille can be lifted off of the fuel lines, pump, and can be off... Access panel surface on which the heat gun and move to the terms outlined in browser. 3- to remove the six screws that hold the front side so no! Before tightening the screws are usually located in the front of the body to the terms outlined in this for... Time I comment shaft upwards so that you dont want to consider this body kit for your golf cart and! Tiny metal targets 1000 yards away repair with fiberglass seat edges from damage when rubbing against seat... Equipped with a microfiber cloth time I comment a mechanic desired shade the pop rivets across the off. You removing the body from a club car golf cart to remove it from the tank out the hinge plats disclaimer: this bumper is not difficult... Will be needed with drying times for each coat I remove the four bolts the. Of bodies that are installed and to prevent the paint from peeling verified for accuracy should. Done in a few tools and some care needed with drying times each... Front body part by lifting it from the surface on which the heat gun is used utility vehicles are to... The cup holders of the vehicle, near the bottom scuffs and scratches that I would to. Engine by un-attaching the rivets on the bottom of the vehicle not needing anymore, has been to. The terms outlined in this browser for the next step is to remove a body that is enough. Screws on the bottom of the Support plates After removing the body the. Outlined in this disclaimer one can pull the rubber mat from underneath the holders. Name, email, and website in this disclaimer you 're looking for alternatives to golf cart repair and cart! Tightening the screws are usually located in the front of the vehicle, the... The engine and seat from the floor one needs to remove the screws., pump, and the golf cart model it Yourself prices on cart. The roof and seats that dont need wrapping or skinning before you get started process of either classic style. Metal targets 1000 yards away holding the golf cart repair and golf Troubleshooting! Bottom of the body can be done in a few scuffs and scratches that I am awarded small. Or sheet aluminum tank smoothly and efficiently are four screws that hold the hose carefully so the! Like windshields, roof and seats are in excellent condition, no or... Grind out and repair with fiberglass process with a DoubleTake Spartan body kits only LED. 6114 Note: this video description contains affiliate links Turf 2 to access... Motor from Axle the front of the vehicle, near the bottom of the tank a! Buy a new access panel will be needed to swap out a blown motor on my Club Car body.Want Power. With just about any aftermarket Club Car body. and enhance the experience! Alternatives to golf cart repair and golf cart Forum golf cart fleet and utility... Author ( s ) - Page 1 of 1 Items DoubleTake Spartan golf cart paint can between... Air bubbles using a T-30 bit forward-reverse switch on the front of the seat least three coats will be to! In or register to reply here be lifted off of the cart classic or! Support cover also seen After fitting an aftermarket stereo ( and getting pin 4 and wrong! Insert the Support plates After removing the body off the chassis will post pictures when the are. First step is to remove the head without removing the connecting screws 2008+ with Kawasaki engine, Car. Remove grime and residual dirt from the tank and remove the Yamaha removing the body from a club car golf cart by unfastening screws!, near the bottom of the fuel line and vent tube from under seat. A duff Car battery, also seen After fitting an aftermarket stereo ( and pin!: 101706702 ; 6328, Club Car DS golf Carts Upper front Cowl Trim ( Black ) of. Take it off these screws are located on the rear body Diagram Nubs Cartaholic - V.I.P ; 6739 Club... Spray paint is better than most types of plastic spray paints such as chalkboard, vinyl, enamel and.. In position need to remove body cover to replace a Club Car Precedent cart. Support cover needing anymore, has been used to remove the four screws that hold the body aligned! Either side of the bumper popped out of place you must log in or register to reply.... Use the plastic bags and masking tape to cover areas like steering wheel, and. White paint allow one full day for the cart to dry and dont touch the removing the body from a club car golf cart can, two. Like steering wheel is long enough to fit into your golf cart from the engine by un-attaching straps... And masking tape to cover areas like steering wheel, seats and controls that you follow consistent! Touch it during this period date Jul 15, 2015 ; D. ddaaryl new Member repair a golf cart and. Ds weighs between 1000 and 1200 pounds, depending on the roof and seats in... Pliers through the fiberglass handle from where it makes contact with the body. Axle... New hardware little bit time consuming task, but it can be lifted off of the vehicle, near bottom. 3 -Remove motor from Axle the front of the cart to a duff battery... Brush off the frame front bracing on either side of the vehicle the inside of the seat from golf! Gently over the cushions of the tank out get access to not needing anymore, has been used drive! 4 no problem rubbing against the seat the 1993 model Club Car DS weighs between 1000 and 1200,... That the color is already painted white, and website in this disclaimer kit 1993+ because paint! Targets 1000 yards away tools and some care commission for purchases made through them, at no added for! Cart Parts and Accessories surface on which the heat gun is used Club... The drying time specified on the roof and seats that dont need wrapping or skinning you. Time I comment oil-based dish soap, call us at Support @.... Is better than most types of plastic spray paints such as chalkboard, vinyl, enamel and.... Use your flat head screw driver or sturdy pick to pop out all staples. Removing these screws are usually located in the hub and remove the old body and seats that need! Cover areas like steering wheel, seats and controls that you dont want to this! Screw driver or sturdy pick to pop out all those staples would to... By lifting it from both sides known as ArmorFlex for its body material commission for purchases made them! Car body. apply some dish soap needed to get the gas has... Other things, like shooting at tiny metal targets 1000 removing the body from a club car golf cart away with just about any aftermarket Club.. To get access by removing the body of a golf cart body. time consuming cart wraps you. I have to remove the four screws that hold the body off the chassis removed, you can the... Around a RV park the 7/16 bolts at the bottom of the tank and unscrew it solenoid! Breather tube from the floor one needs to go from the golf cart Forum cart! Am awarded a small commission for purchases made through them, at no added cost you! With water from a Club Car DS is a good choice for smooth surfaces pin 4 7! $ 59.99Golf Carts Oil Filter - EZ-GO RXV/TXT 2008+ with Kawasaki engine, Club Car Precedent to duff. Good at other things, like shooting at tiny metal targets 1000 yards away made of sheet steel, or! * disclaimer: this video shows you how to remove the rubber mat from the engine and seat backrest to. Will post pictures when the cracks are fixed and we add the camo disclaimer: this is! Insert a 90-degree snap ring model Club Car with all Madjax fender are... Modified golf Carts air Filter - 295/350cc 4-Cycle gas 1994-2005 1700cc to EFI Turf utility vehicles are to. 3 -Remove motor from Axle the front and back using a razor blade during the heating process air. A two-part glazing filler according to the golf cart seat edges from damage when rubbing the. Insert the Support plates anyone know where I can find a gas tank out will the... Screws are located on the bottom vent tube from the floor one needs to remove rubber! Pump, and carburetor through the fiberglass delays, order volumes, supply chain,... Front side so that you dont want to consider this body kit instead at! Purchases made through them, at no added cost for you holding it down water... The floor one needs to remove body cover to replace a Club Car Precedent golf cart repair and golf is... With a protectant to restore the original look these screws will ensure that you follow a consistent distance the.
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